There is no engineering plant which does not have welding equipment and qualified welders. In case of damage or development of cracks in heavy and large components, we have experienced that the first reaction of the factory manager or a ship engineer is to repair cracked damaged component by welding. In 90% of the cases, repair of crack by welding is a failure and even aggravates the crack and damage to the casting resulting to the total rejection beyond the stage of repair.
As an experienced heavy engineering repair company with experience of more than four decades, we follow and recommend repair of marine engine components, heavy cast iron and steel casting equipments only by metal locking and metal stitching process. No heat is used and generated, hence no need of machining in most of the cases.
Advantages of crack repair by metal lock and metal stitching:-
- Dis assembly of large equipments in most of the cases is not required.
- Crack repair by metal stitching is possible even incase of limited availability of space. Pneumatic tools are used of different design and profile; they are capable to work even in the areas with limited space.
- No technology in the world can replace the repair of large damaged casting by metal stitching and metal locking process.
- We have experience of recently replacing a damaged portion of wartsila 18V32 engine block measuring 3200 mm * 900 mm.
- Two inspection windows were damaged. The complete portion was recast in our workshop, machined and was assembled with metal lock and metal stitching process .
- Repairs are possible onsite; we depute our technicians with portable equipments and consumables. The job is done onsite.
- The crack repair by metal lock and metal stitching is possible even while the sailing of the vessel. There is no need of holding the vessel to complete the repairs.
- The cost of crack repair and repair of damaged casting has very important role to play in this time of recession.
RA Power Solutions Pvt. Ltd. not only provides the international quality of crack repair with guarantee but also extends these services on the lowest price. This can be verified from our more than 10,000 clients spread all over the world.
We have proved our leadership in the field of crack repair and repair of damaged casting by Lock-N-Stitch, Metal Lock & Metal Stitch and Metal Surgery.
For more information on metal stitching of engine block and cast iron crack repair, call at +91-9582647131
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